HTED-III Type Automated Production Line for Annual Output of 20 Million Electronic Detonators
It can produce 6,000 rounds per hour, which is efficient, stable, safe and intelligent. Dangerous processes are completed in the explosion-proof room.- ManufacturerHongteng
- PricePlease consult customer service for the price
- Inquiry Email[email protected]
- Device NameElectronic detonator intelligent production line
- Working speed6000pcs/h (5m)
- OriginDongguan, Guangdong, China
- Device size32m×15m×3m
- Adapt to product specificationsLeg length: 2m-15m; Basic detonator outer diameter: φ6.8~7.5mm; Basic detonator length: 75~90mm
- Capacity requirements3 people assist in feeding, 1 person inspects the front section, 1 person inspects the back section, and 1 person conducts quality inspection
Product Introduction
Product Parameters
Product Brochure


The HTED-III Electronic Detonator Intelligent Production Line consists of three main modules: wire processing, detonator assembly, and automatic packaging.
- The wire processing module includes functions such as automatic unwinding of leg wires, cutting, winding, binding, stripping, installation of the lower cover of the junction box, and visual inspection with rejection of defective products.
- The detonator assembly module includes automatic processes such as rubber plug injection molding, riveting and welding of leg wires to chips, solder joint inspection, basic detonator assembly bayonet, bayonet inspection, electrical parameter testing, chip three-code binding, laser coding, assembly of the upper cover of the junction box, and coding of the junction box (retaining stations for automatic glue injection into the junction box and online welding of junction box terminals).
- The automatic packaging module includes functions such as automatic unloading, automatic bagging, automatic sealing, automatic boxing, automatic placement of instructions, automatic labeling, automatic weighing, label visual inspection, and automatic sealing (retaining stations for manual code supplementation and manual packaging).
The three modules are seamlessly integrated to enable continuous, unmanned, and intelligent production.
HTED-III Type Electronic Detonator Process Technology and Intelligent Production Line?
Production Capacity Specification?
- ?**Winding Machine and Twisting Machine (8 units in total, 16 sets):**?
- Each set achieves a hourly output of 450 detonators, totaling ?7,200 detonators per hour.
- ?**Wire End Processing Equipment:**?
- Comprises threading, cutting, stripping, splitting, twisting, lower cover assembly, winding strap inspection, twisting inspection, lower cover inspection, and ?automatic defective product rejection functions.
- Designed production capacity: ?7,200 detonators per hour.
- ?**In-Mold Injection and Post-Processing (Dual-Line Parallel Process):**?
- Single-line injection equipment capacity: ?3,000 detonators per hour.
- ?**Chip Testing and Core Stripping & Cutting Equipment:**?
- Single-line designed production capacity: ?3,600 detonators per hour.
- ?**Base Tube Clamp, Three-Code Binding, Silicone Grease Application, Upper Cover Assembly:**?
- Designed production capacity: ?3,600 detonators per hour.
- Clip coding capacity: ?3,270 detonators per hour.
- ?**Automatic Bagging Machine:**?
- Features bag forming, folding, sealing, labeling, and vacuum sealing mechanisms.
- Designed production capacity: ?3,600 detonators per hour.
- ?**Unboxing Machine and Robotic Boxing:**?
- Single machine supplies dual lines; post-bagging products are robotically boxed.
- Designed production capacity: ?3,600 detonators per hour.
Overall Production Capacity:?
The ?HTED-III Type Electronic Detonator Process Technology and Intelligent Production Line? achieves a ?total designed production capacity of 6,000 detonators per hour.
Technical Specifications of HT6000-II Production Line?
?Item? | ?Technical Specifications? |
---|---|
1. Equipment Size | 32 m (Length) × 15 m (Width) × 3 m (Height) |
2. Footline Length Tolerance | ±10 mm per meter length |
3. Clip Mouth Pass Rate | ≥99.9% |
4. Staffing Requirement | – 1 person for auxiliary material feeding – 1 person for front section patrol – 1 person for rear section patrol – 1 person for quality inspection |
5. Production Capacity | ≥6,000 detonators/hour (based on 5m footline) |
6. Conveyor Air Pressure | 0.5 MPa – 0.7 MPa |
7. Equipment Utilization Rate | ≥90% |
8. Product Compatibility | – Footline length: 2m–15m – Base detonator outer diameter: φ6.8–7.5 mm – Base detonator length: 75–90 mm |
9. Safety Features | – Fault alarm system – Safety interlocking mechanism |
10. QC Inspection Points | Welding points, clip mouth, lower cover wiring (all equipped with detection) |
Equipment Field Photo Description




設備已申請技術專利清單(部分)
序號 | 專利類型 | 專利名稱 | 提交日期 | 申請?zhí)?/td> |
1 | 實用新型 | 一種電子雷管檢測打標裝置 | 2020.3.24 | 2020203776227 |
2 | 實用新型 | 一種電子雷管腳線串聯(lián)式上料龍門機械手 | 2020.11.25 | 202022758923.7 |
3 | 實用新型 | 一種前推式電子雷管線材剝皮機構 | 2020.11.25 | 202022767358.0 |
4 | 實用新型 | 一種電子雷管線材剝皮機構 | 2020.11.25 | 202022771752.1 |
5 | 實用新型 | 一種電子雷管生產(chǎn)線的載具鏈條傳送裝置 | 2020.11.25 | 202022767417.4 |
6 | 實用新型 | 一種電子雷管生產(chǎn)線的載具換向機構 | 2020.11.25 | 202022782991.7 |
7 | 實用新型 | 一種電子雷管生產(chǎn)線的多載具同步移位機構 | 2020.11.25 | 202022758890.6 |
8 | 實用新型 | 電子雷管生產(chǎn)線的單個載具及鏈條傳送機構 | 2020.11.25 | 202022764589.6 |
9 | 發(fā)明專利 | 電子雷管生產(chǎn)線的單個載具及鏈條傳送機構 | 2020.11.25 | 202011342124.X |
10 | 實用新型 | 電子雷管生產(chǎn)線的載具上升下降機構 | 2020.11.24 | 202022745501.6 |
11 | 實用新型 | 電子雷管線材分線機構 | 2020.11.24 | 202022745523.2 |
12 | 實用新型 | 一種電子雷管生產(chǎn)線的載具上下循環(huán)機構 | 2020.11.24 | 202022745569.4 |
13 | 實用新型 | 一種電子雷管線盤的上料機構 | 2020.11.24 | 202022745594.2 |
14 | 實用新型 | 一種電子雷管芯片的自動上料、鉚壓機構 | 2020.11.25 | 202023204900.8 |
15 | 發(fā)明專利 | 一種電子雷管芯片的自動上料、鉚壓機構 | 2020.11.24 | 202011569992.1 |
16 | 實用新型 | 一種電子雷管的同步移位、管殼上料縮口機構 | 2020.11.24 | 202023204949.3 |
17 | 發(fā)明專利 | 一種電子雷管的同步移位、管殼上料縮口機構 | 2020.11.24 | 202011570014.9 |
18 | 實用新型 | 電子雷管收線折線機構 | 2020.12.24 | 202022985111.6 |
19 | 發(fā)明專利 | 一種數(shù)碼電子雷管的整形機構 | 2021.5.30 | 202110661038.3 |
20 | 發(fā)明專利 | 一種數(shù)碼電子雷管封裝機構 | 2021.5.30 | 202110661018.6 |
21 | 發(fā)明專利 | 一種數(shù)碼電子雷管全自動包裝機 | 2021.5.30 | 202110662268.1 |
22 | 實用新型 | 一種數(shù)碼電子雷管全自動包裝機 | 2021.5.30 | 202121324429.8 |
23 | 實用新型 | 一種數(shù)碼電子雷管自動裝箱機 | 2021.5.30 | 202121326234.7 |
24 | 實用新型 | 一種數(shù)碼電子雷管的整形機構 | 2021.5.30 | 202121326264.8 |
25 | 實用新型 | 一種數(shù)碼電子雷管套袋貼標機構 | 2021.5.30 | 202121324430.0 |
26 | 實用新型 | 一種數(shù)碼電子雷管入袋封口結構 | 2021.5.30 | 202121326243.6 |
27 | 實用新型 | 一種防翹電子雷管腳線剝皮機構 | 2021.07.28 | 202121708316.8 |
28 | 實用新型 | 一種電子雷管芯線剝皮機構 | 2021.07.28 | 202121708138.9 |
29 | 實用新型 | 一種電子雷管腳線柔性分線機構 | 2021.07.28 | 202121708220.1 |
30 | 實用新型 | 一種電子雷管檢測打標裝置 | 2020.3.24 | 2020203776227 |
31 | 實用新型 | 一種電子雷管腳線串聯(lián)式上料龍門機械手 | 2020.11.25 | 202022758923.7 |
32 | 實用新型 | 一種前推式電子雷管線材剝皮機構 | 2020.11.25 | 202022767358.0 |
33 | 實用新型 | 一種電子雷管線材剝皮機構 | 2020.11.25 | 202022771752.1 |
34 | 實用新型 | 一種電子雷管生產(chǎn)線的載具鏈條傳送裝置 | 2020.11.25 | 202022767417.4 |
35 | 實用新型 | 一種電子雷管生產(chǎn)線的載具換向機構 | 2020.11.25 | 202022782991.7 |
36 | 實用新型 | 一種電子雷管生產(chǎn)線的多載具同步移位機構 | 2020.11.25 | 202022758890.6 |
37 | 實用新型 | 電子雷管生產(chǎn)線的單個載具及鏈條傳送機構 | 2020.11.25 | 202022764589.6 |
38 | 發(fā)明專利 | 電子雷管生產(chǎn)線的單個載具及鏈條傳送機構 | 2020.11.25 | 202011342124.X |
39 | 實用新型 | 電子雷管生產(chǎn)線的載具上升下降機構 | 2020.11.24 | 202022745501.6 |
40 | 實用新型 | 電子雷管線材分線機構 | 2020.11.24 | 202022745523.2 |
41 | 實用新型 | 一種電子雷管生產(chǎn)線的載具上下循環(huán)機構 | 2020.11.24 | 202022745569.4 |
42 | 實用新型 | 一種電子雷管線盤的上料機構 | 2020.11.24 | 202022745594.2 |
43 | 實用新型 | 一種電子雷管芯片的自動上料、鉚壓機構 | 2020.11.25 | 202023204900.8 |
44 | 發(fā)明專利 | 一種電子雷管芯片的自動上料、鉚壓機構 | 2020.11.24 | 202011569992.1 |
45 | 實用新型 | 一種電子雷管的同步移位、管殼上料縮口機構 | 2020.11.24 | 202023204949.3 |
46 | 發(fā)明專利 | 一種電子雷管的同步移位、管殼上料縮口機構 | 2020.11.24 | 202011570014.9 |
47 | 實用新型 | 電子雷管收線折線機構 | 2020.12.24 | 202022985111.6 |
48 | 發(fā)明專利 | 一種數(shù)碼電子雷管的整形機構 | 2021.5.30 | 202110661038.3 |
49 | 發(fā)明專利 | 一種數(shù)碼電子雷管封裝機構 | 2021.5.30 | 202110661018.6 |
50 | 發(fā)明專利 | 一種數(shù)碼電子雷管全自動包裝機 | 2021.5.30 | 202110662268.1 |
51 | 實用新型 | 一種數(shù)碼電子雷管全自動包裝機 | 2021.5.30 | 202121324429.8 |
52 | 實用新型 | 一種數(shù)碼電子雷管自動裝箱機 | 2021.5.30 | 202121326234.7 |
53 | 實用新型 | 一種數(shù)碼電子雷管的整形機構 | 2021.5.30 | 202121326264.8 |
54 | 實用新型 | 一種數(shù)碼電子雷管套袋貼標機構 | 2021.5.30 | 202121324430.0 |
55 | 實用新型 | 一種數(shù)碼電子雷管入袋封口結構 | 2021.5.30 | 202121326243.6 |
56 | 實用新型 | 一種防翹電子雷管腳線剝皮機構 | 2021.07.28 | 202121708316.8 |
57 | 實用新型 | 一種電子雷管芯線剝皮機構 | 2021.07.28 | 202121708138.9 |
58 | 實用新型 | 一種電子雷管腳線柔性分線機構 | 2021.07.28 | 202121708220.1 |
序號 | 項目 | 技術指標 |
1 | 設備尺寸 | 32m(長)×15m(寬)×3m(高) |
2 | 腳線每米長度誤差 | ±10mm |
3 | 卡口產(chǎn)品合格率 | ≥99.9% |
4 | 定員要求 | 3人輔助加料、1人前段巡視、1人后段巡視、1人品檢 |
5 | 生產(chǎn)能力(以5m腳線計) | ≥6000發(fā)/小時 |
6 | 輸送氣壓大小 | 0.5MPa~0.7Mpa |
7 | 設備利用率 | ≥90% |
8 | 適應產(chǎn)品規(guī)格 | 腳線長度:2m-15m;基礎雷管外徑:φ6.8~7.5mm;基礎雷管長度:75~90mm |
9 | 故障報警、安全聯(lián)鎖 | 具備 |
10 | 質(zhì)量控制點檢測(焊點、卡口、下蓋裝線) | 具備 |
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